Tuesday, August 26, 2008

More Pics - And More Progress

As promised - a few more detailed pics of work written about in previous post.


The reproduction windows

New crown flares out starter course for 3rd story

New composite bead board sistered over original

Today I installed the drip edge and fitted the crown molding. It was a bit tough sneaking it under the shingles, but with the help of a pry bar I managed. The crown was another challenge working with 12 foot pieces by myself. I ended up cracking one before deciding to just temporarily screw in place to get fitted, then predrill and nail when it's all fitted in place. I'll just have to fill a few holes - no biggie. The crown really cleans up this section and now its ready for final paint. I do need to sneak in one more row just before the shingles run up the rafter. Checking my photos of the originals, they ran these rows closer to the transition than I thought.



Drip edge and crown installed along roof line

Monday, August 25, 2008

3rd Story Progress

This weekend with some help from John I managed to get a good jump on the 3rd floor work. While I started rebuilding the crown that flares out the shingles on this level, John removed the pair of replacement double hung windows and prepped for the installation of the reproduction set. With the crown rebuilt I added the starter course and finished papering the sheathing in prep for the siding.

Next the bead board had to be dealt with in the "inset" area. I decided to go with the same material I've been using to replace the soffit. On the inital vertical sections I just mounted them right over the original since the new pieces are only a 1/4 inch thick. Once it starts the 45 degree angle under the roof I nailed 1x3 boards to use as a nailer and this will let them sit flat since nails are popping through from the asphalt shingles above. The beadboard can't be installed here yet until I strip the front rafters.

Back on the windows, they were made almost dead on perfect and just had to be tweaked because the opening were a little out of square. Once installed and opening freely, the next day John fabricated a new sill to match the originals. This he made from the pine bases I replaced under the radiators on the first floor. Finally stops were added with built in weather stripping. Brass hardware is on backorder at the moment. There is still an issue of making a screen - but I'll get into that later.



Next day I started installing the shingles on the outer section, getting as far as running up the rafters. I was sure to document how the old timers made the transitions, since there was a bit of thought and a few shingle hanging tricks that went into them (using thinner pieces, cutting layers at certain spots, etc).




Today I got the nerve to do the upper peak. I had an eyelet mounted to a piece of angle that my dad made for his roof job, and I was able to mount that to the house just above the double windows. I hooked my lanyard to this from my body harness I have from work - giving me just a little security.... especially up on a step latter on the top section of scaffold! Next step will be rebuilding the trim along the roof line, then the outer section can be finished painted. I'll take some better and more detailed pics this week.



Outer shingles finished

Sunday, August 24, 2008

Advanced Scaffold Building




Tuesday with the help of my buddy John, we managed to get the scaffolding built on top of the porch roof to access the 3rd floor front dormer. I played with a few ideas for the base, usually over complicating the matter...... but in the end, the adjustable feet had just enough to make it level. The upper feet I just used wedges. For the lower, I mounted to a 2x6 - which one edge rested on the roof and the other end was propped up with a 2x3. This made for a level base to fasten to. The bottom feet are also supported by 2x4's that run along the roof. I'll take a closeup later and add to this post. It's quite high up there for sure - but still not as bad as the chimney job!








All the woodwork up here has seen better days

Quite a view - about 45 feet from street level!

Saturday, August 16, 2008

Next Section Preview

I managed to get up to the third floor section and strip some aluminum siding to reveal the original shingles. It should look unique when finished, I've never seen a front like it. I plan on building at least one level of scaffold across the porch roof to work on it which I'm still kicking around some ideas in my head for supporting it. I might do a second level in the middle, but after working on the ladder, I think I could use a step ladder to reach the middle no problem.The rest should all be within easy reach since the planks should end up just where the third floor starts.



The middle section is starting to take shape and hopefully a few more batches should get it completed.



Here are the two windows that will go in the third floor. All the dormers originally had these style windows and will eventually be done with reproductions of the original design. The craftsman that made the windows for the foyer window seat made these for me and did a heck of a job. This time at least he had a sample to work with, which was removed from the house and used to fill a busted window in the garage.


You can see the originals in a closeup from a picture taken around 1940. I still can't believe how lucky I was to find all the original photos I have - what a big help they've been!


Tuesday, August 12, 2008

Second Side Wrap-Up

FINALLY - the second side is totally finished with the siding and soffit. The end result looks fantastic and was worth the endless hours of painting shingles. But, I still have a long way to go.




I've already done a third of the front, which gives me a jump on the third side. In between some wicked storms this weekend I managed to get the center section stripped, flashed, and papered and then today I installed the starter and first course. Now it's back to making more batches of shingles again.....




I pretty much finished landscaping the driveway side as well complete with birdbath, sundial, and Rach added a gnome for good measure! There's at least 15 different plants along here which should really take shape next year. All I need to do still is add some sand and set the slate pavers permanently.



Wednesday, August 6, 2008

Sweating Along

It's been pretty consistent near or in the 90's for several weeks now, which making for slow progress. This side is just about wrapping up and I should hopefully have the scaffold down by the end of the week after some final painting. To finish the soffit, once again I had to add bracing between the rafter tails and add a nailer along the wall. I had one rafter end that was so bad it needed to be sistered on each side in order to support the soffit and crown fascia. Other than that it was more of the same.





I think after the front I may finish the front 3rd floor peak before moving to the last side. I got the 2 windows for the 3rd floor last week which came out really nice. I'll post some pics next time. This is the dude who made the pair for the foyer window seat. The other 5 dormer windows will be made next winter since I won't be tackling them till next year.

Sunday, July 27, 2008

Side Two Finished

It's been a hot struggle with temps normally in the 90's - but the siding is now up on the second side of the house. Once I was above the roof line, installation was pretty routine. I ended up continuing around to the first window on the front of the house. That pretty much means the front is 1/3 done too.



I still have to do the soffit which needs some supports installed first and some rot damage repaired on the rafter tails. Then it will be a final paint on everything and I can finally wipe my hands of this side. I really need to take down the scaffolding soon so I can finish the landscaping....




Which lead me to the other project I've been dabbling at. I've been working on the landscaping on this side of the house as well. I bought a book for northeast plants and some landscaping ideas and eventually came up with a plan. I am by no means a garden expert, but i knew I didn't want just the same old plants you see every year at the local HD. The book was a big help in finding different plants that would work in our area and designing a layout that would have something in season all through the year. We'll see how it works out!
I found 44 blue stone pavers on craigslist so I could replace the concrete walk at a great price. I've also been rooting some plants I either found or were given to me and the rest either were bought locally or I picked up starter plant/seeds on EBAY. The mulch I get free from the township and the edging stone were free too. I get into more details of what's been planted when everything is finished....




The push to get this done now is because I have all kinds of plants started in pots that need to get rooted good in the ground before the cold comes. Other wise I will have to sink all the pots in the ground and dig them out in the spring.

Friday, July 11, 2008

Moving Towards The Front

I moved up to the front corner and stripped the old siding a little bit ahead of time so I could start flashing and get the starter course in where the porch roof meets the house. This is a tough area because of the corner and the angles of the roof along the wall. I pre-cut 6 foot sections and had them bent to 25 degrees. I learned my lesson on the back trying one long piece and trying to bend without using a brake.




I also don't have the luxury of having a bare roof this time since this roof was done recently....all though laid on top of another roof. This adds to the issues of laying the flashing on the roof. I worked the flashing into the shingles the best I could and will remove the top row and muck them down on top of the flashing. This should look OK and solve any of the leaking problems I've been having.



Next the starter course goes in along the roof line.



I need to finish wrapping, then I can finish the side shingles up to the roof, start the front and side corner a couple rows, and tie everything together when I get to the first uninterrupted row. And let's not forget - make a few more batches of shingles!

Monday, July 7, 2008

Another Eviction

Today I dismantled the soffit along the side and around to the front where it ends and the large 3rd floor dormer begins. In the front section I came across another Grackle village and promptly gave eviction notice!




This is the second Grackle condo now (there's more to come...) and I'm still playing leap frog with the sparrows as I move closer to the porch and they keep rebuilding - but I only have 2 feet to go before I have check mate on them.


This was before the Grackle condo dropped. I didn't even bother after, there was too much clean up to do.....

Thursday, July 3, 2008

Inside - Outside

On to the next section.....


The next section of siding brings me to one of the most difficult - or at least tedious. The bedroom bump out returns to the main house leaving an outside corner and then, 18 inches later, an inside corner. I already have one outside corner under my belt, so that shouldn't be a problem, but the inside will be my first and only.


Demo work complete

Insides are done kind of the same as an outside - you want to "weave" the joints to stagger the seams. I did learn another trick while doing the demo. The old-timers flashed the first couple rows where the siding flare-out occurs. This prevents any water that may get through the siding from collecting behind the bottom crown trim. There's no real shortcut for getting a good edge fit, just trial and error. Starting with a little excess to leave you some room to shape things to size is the biggie.



Starter course installed

Flashing added to starter course


Finish course and second row added - then more flashing


Third row installed - no more flashing needed after this row


Almost done - only two rows left. Next will install starter to middle of window and that should get things sided up to the window.

Wednesday, June 25, 2008

Sill Repairs

The window sills on the house all have been in excellent shape minus the two that were hacked up.... except for one. About 1/2 to 3/4 inch depth seems to be rotted or worn away on the one bedroom window where I'm siding now. My guess is that a window AC unit was in this window for a long time and dripped on the sill, slowly rotting it down. Had this been new growth wood, it probably would be gone! But this old pine is rock solid, dense wood so repairing seemed to be a better option than replacing the entire sill.




After stripping the window trim, I cleaned out any loose wood and dirt. Using Minwax wood epoxy filler I smoothed everything over with about 1/8 inch of epoxy. Then to avoid using several can of filler, I installed some filler pieces of wood. Then two more coats of epoxy to get things up to finish level and blended in to the undamaged surface. Finally some sanding with 60 grit followed by 120 grit and the sill was as good as new.




Next a prime coat and it's ready for a finish coat.



And a shot of the next section finally finished. This section went faster with out any soffit to replace other than just the crown moulding. Now I'll set up scaffold and catch the other outside and inside corners of the bump out. Should add to the learning curve!




Saturday, June 14, 2008

Century Plaque

I finally received the Century Plaque for the house and installed it above the plaque I had made awhile back. The plaques are made available for houses that reach the century mark in Ridley Park. The research submitted with the application is kept in the archives to help document the houses in the area.




In restoration news, I finished the final coats of paint on the back and have set up the scaffold for the first half of the driveway side of the house. I finally have some new inspiration to look at and keep me painting MORE shingles....







And once again the sparrows built a nest under the shingles that I had to remove..... this time no eggs but actual kiddies. Boy they're quick family makers! So I managed to get them into a hanging basket and put a shake on top for sheltering - and so far ma and pa seem to be tending to them in between my time up on the scaffolding.



Feed me!